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Kalrez® perfluoroelastomer parts
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O-Ring Troubleshooting Guide

How to Assess Seal Failure

Successful seal performance requires careful consideration of process conditions, elastomer properties and seal design. A deficiency in any one of these areas will result in a reduction of seal service life. If a seal failure does occur, a systematic approach should be taken to determine the root cause of the failure.

Causes of Seal Failure
  • Chemical attack
  • Thermal attack
  • Process pressure
  • Mechanical failure
  • Seal design
         - Groove dimensions
         - O-ring size
         - Elastomer compound
  •    photo of elastomer seal cracking

    Samples of failed O-rings were submitted to DuPont for evaluation. Corrective action as well as suggestions to improve seal performance were provided.

    For help in evaluating your sealing performance, DuPont offers assistance in compound selection and seal design for Kalrez® parts. Before an in-depth analysis of O-ring failure can be provided, application data, such as process chemicals, temperatures, etc. must be supplied.

    For elastomer compatibility information visit our web site's Chemical Resistance Guide, request a copy of the Kalrez® Application Guide, or call DuPont at 800-853-5515.

     View Examples with
     Corrective Action
    Cracking/Splitting
    Extrusion/Softening